SMT assembly solutions for the electronics industry worldwide.

  • LX-8

    JUKI's LX-8 is the ultimate solution for any production line. With its cutting-edge technology and versatility, it allows users to choose between the P20 rotary planet head and the Takumi Head with adjustable head height for precise placement. The machine's advanced features enable users to work on complex projects with ease while also maximizing efficiency in quick production runs. JUKI's LX-8 is the perfect partner for any manufacturing setup looking to streamline their processes and boost productivity. ① Ideal for changing production requirements Can be a high-speed chip shooter and a fast, flexible mounter② Effective actual production speeds Two fully independent gantries and boards can be assembled at the same time③ Excellent graphics and programmability Huge touch screen with excellent visibility which operates like a tablet
    LX-8

  • RS-1R

    RS-1R
    For products with a high number of small chip components, the RS-1 can function as a high speed machine.For products with a many large or odd-form parts, the RS-1 can run as a general purpose machine. The RS-1 is a true "all-in-one" machine that can handle a very wide range of PCB types in both high speed and flexible roles. New Dynamic Height 8 nozzle placement head automatically adjusts height to optimize placement speed This head adjusts automatically based on the components to be placed from 1mm to 25mm in 6 different positions (1・3・6・12・20・25mm) Variable height of the laser sensor according to component height

  • RX-8

    RX-8
    New P20 placement head achieves speeds of up to 100,000 CPH, JUKI's RX-8 provides exceptional productivity in a compact footprint at only 998mm wide.
    Integrated seamlessly with the production environment: Efficient production is made possible via upstream data sharing to support bad mark propagation, component supply management while showing real-time status of the production line.
    Communicates and shares information with other equipment: Bad mark information of the circuit detected by the inspection machine or a machine upstream of the line can be propagated to the RX-8 in order to reduce the bad mark recognition timed and improve productivity.

Essegi, Automated component Storage & Handling

  • ISM 3600 FA

    Intelligent Storage Management
    LARGE CAPACITYThe standard version of the Ultraflex series has an extraordinarystorage capacity for the floor space used, capable of handling amaximum of 3624 reels. DYNAMIC MANAGEMENTThe case height configuration is virtually infinite. Each case has a range of 8mm to 88mm in height. The warehouse can dynamically manage the allocation of internal spaces, much like a hard disk, allowing for the quick and automatic of cases with different heights. With the Ultraflex series, there is no need to preconfigure the internal positions heights to accommodate components. TOTAL INTEGRATIONThe Ultraflex series is designed for seamless integration with various and common enterprise management systems (ERP or MES). Our solutions have been integrated to Juki, Fuji, ASM, Yamaha, Panasonic, Universal, Europlacer, Hanwha, Mycronic, Essemtec, Oracle, SAP and many other systems. Essegi Automation is capable of providing powerful integration solutions to accelerate the transformation of electronic man facturing companies into true smart factories.
    ISM 3600 FA
  • Incoming Material Station
    Data from scanned reels, are immediately integrated into ERP,MRP sw & automatically entered into component inventory. Elimination of “Human Error” due to mislabeling of component reels & quantity. Traceability with “Unique ID & Picture”. Detection of damaged reels @ receiving. Internal pn’s / qualified parts, are verified before been entered into inventory. Packing list / delivery note / PO verification / supplier documents can be automatically imported and compared to incoming reels to ensures accuracy & completion of individual PO’s, documents. Labor Savings: “Auto Detect” sw allows a process that presently takes minutes ++, can complete all the above in only seconds.
    IMS
  • ISM 500
    • HUMIDITY CONTROL MODULE
    • The ISM 500 is equipped with a humidity control module maintains 5% or less relative humidity.
    • PRECISE “FLOOR LIFE” CALCULATION
    • The ISM software tracks the “remaining floor life” values of all stored materials and prevents their use once they have expired until they are regenerated.

    LARGE VARIETY OF STORAGEIn the ISM500, it is possible to store reels, trays, SMT and PTH tubes frames, stencils, and many other materials. Virtually anything that fits can be managed. AdvantagesWIDE RANGE OF POSITIONSUp to 16 shelves for a total of 640 positions. Each position can hold one or more unique IDs. ERROR-FREE PICKINGAn LED guides the operator to the required material. Then theoperator uses the mobile scanner to scan the unique ID of thematerial they have removed. The app confirms not only if the rightpart number has been selected, but the specific unique ID is correct, dramatically helping with FIFO logic. DYNAMIC STORAGEMaterials do not have a fixed storage position. ISM 500 allowscomponents in any available space to optimize space and achievemaximum utilization. PHYSICAL SECURITYUpon request, electronic locks can be installed, allowing access to the cabinet only for authorized personnel.
    Pick to Light
  • Smart Storage Racks
    MOBILE AND AUTONOMOUSAgile and compact structure, equipped with swivel wheels and handles for transporting materials in tight spaces. Optional battery system that allows fully wireless and mobile operation of up to 10 hours. COMPLETE REAL-TIME TRACEABILITYThe system is managed through a dedicated ISM software module,capable of communicating with all other Essegi ISM storage solutions and the main company software. This ensures complete traceability of components throughout the production flow, from the acceptance phase to the assembled board. FLEXIBLE STORAGE SPACESISM Smart Rack Mobile offers remarkable flexibility in terms of numberand height of each shelf. Shelves each hold up to 64 items and slotscan be easily adjusted for trays, bagged parts, PCBs and more. Thenumber and height between shelves can be easily changed with 8, 10,or 12 total per Smart Rack. NO HUMAN ERRORThanks to the LED Pick-To-Light technology and audible operatornotifications ISM Smart Rack Mobile enables real-time control ofinventory management and guides the operator in material extractionand insertion operations, significantly reducing the possibility of error.

Achieve higher quality and labor savings by automating the Manual insertion Process!

  • JM-100

    JM-100
    Best in class speed. Significant speed increase over previous generation. Component insertion time downto 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle. The new "Takumi head" has 8 nozzles and is equiped with a height adjusting laser to optimize speed. Thishead can handle a wide range of components while maintianing the maximum speed. New active clinch unit supports bend in, bendout, and N bend to prevent components fromlifting during reflow A revolutionary new 3D image sensor measures theentire component bottom with greater accuracy. Evenodd shaped parts and multi-pin insert parts withoutspecular surface leads can be inserted.

  • JM-50

    Placement or Insertion, of Surface Mount & Through-Hole Components. Ideal for high-mix low-volume production. Flexible feeders, increase component range providing for superior productivity and faster changeover. New Mini Chuck Nozzles support a wide range of components, reducing cycle time, decreasing tooling costs, and simplifying programming. Largest installed base thanks to high quality and unmatched reliability.
    JM-50

  • JM-20

    The JM20 automates the manual insertion process and is the advanced model for larger/heavier components and larger boards. Components are rotated 360° in the laser. The entire outline of the lead tip is measured accurately by a high resolution CCD sensor. => The exact tip position and angle are obtained. ・The lead tip is the best position to be measured for accurate insertion.
    JM-20

Inline, & Batch Selective Soldering

  • Cube 460

    Cube
    • Servo driven solder and flux axis systems for the highest accuracy and repeatability
    • 0° and 7° soldering
    • 100 to 110 lb PB free ready solder pot (depending on alloy)
    • Built-in buffering loading station for continuous operation
    • Includes 2 universal PCB support carriers
    • Bottom side quartz IR fast reacting pre-heater
    • Programmable heated N2
    • Drop Jet Micro-Dot fluxer with 130 micron head
    • 5 liter pressurized, calibrated fluxing pot including level control
    • Live view process viewing camera
    • Standard solder nozzles
    • Various special solder nozzles available
    • Offline/Online programming s/w
    • High end PC with built-in 2nd hard-drive and RAID s/w

  • iCube

    iCube
    • Servo driven solder and flux axis systems for the highest accuracy and repeatability
    • 0° soldering (on conveyor soldering i.e. no board movement)
    • 50-60 lb PB free ready solder pot (depending on alloy)
    • Segmented inline SMEMA conveyor
    • Bottom side quartz IR fast reacting pre-heater
    • Programmable heated N2
    • Drop Jet Micro-Dot fluxer with 130 micron head
    • 5 liter pressurized, calibrated fluxing pot including level control
    • Live view process viewing camera
    • Standard solder nozzles and various special solder nozzles available
    • Offline/Online programming s/w
    • High end PC with built-in 2nd hard-drive and RAID s/w