SMT assembly solutions for the electronics industry worldwide.
LX-8
JUKI's LX-8 is the ultimate solution for any production line. With its cutting-edge technology and versatility, it allows users to choose between the P20 rotary planet head and the Takumi Head with adjustable head height for precise placement. The machine's advanced features enable users to work on complex projects with ease while also maximizing efficiency in quick production runs. JUKI's LX-8 is the perfect partner for any manufacturing setup looking to streamline their processes and boost productivity. ① Ideal for changing production requirements Can be a high-speed chip shooter and a fast, flexible mounter② Effective actual production speeds Two fully independent gantries and boards can be assembled at the same time③ Excellent graphics and programmability Huge touch screen with excellent visibility which operates like a tablet
RS-1R
For products with a high number of small chip components, the RS-1 can function as a high speed machine.For products with a many large or odd-form parts, the RS-1 can run as a general purpose machine. The RS-1 is a true "all-in-one" machine that can handle a very wide range of PCB types in both high speed and flexible roles. New Dynamic Height 8 nozzle placement head automatically adjusts height to optimize placement speed This head adjusts automatically based on the components to be placed from 1mm to 25mm in 6 different positions (1・3・6・12・20・25mm) Variable height of the laser sensor according to component heightRX-8
New P20 placement head achieves speeds of up to 100,000 CPH, JUKI's RX-8 provides exceptional productivity in a compact footprint at only 998mm wide.
Integrated seamlessly with the production environment: Efficient production is made possible via upstream data sharing to support bad mark propagation, component supply management while showing real-time status of the production line.
Communicates and shares information with other equipment: Bad mark information of the circuit detected by the inspection machine or a machine upstream of the line can be propagated to the RX-8 in order to reduce the bad mark recognition timed and improve productivity.
Essegi, Automated component Storage & Handling
ISM 3600 FA
Intelligent Storage Management- Space: 70% reduction in valuable warehouse space.
- Integration with ERP / MRP systems. Inventory control.
- Speed: Automatic preparation of required material for line delivery & storage. 27 reels, 15 sec, enabling operator to be performing other task. Reduction of 2+ Operators.
- MSD traceability. Dynamic storage of reels, resulting in 0 wasted space.
- Automatic reorder point alarm to external warehouse for needed components.
- ESD / MSD No more rebagging of components.
- Protective ESD cases eliminate labor & cost of taping of leader tape & also allowing storage of damaged reels / JEDEC trays, component bags etc. Facilitates easier manual component handling.
- Incoming Material Station
- Data from scanned reels, are immediately integrated into ERP, MRP sw & automatically entered into component inventory.
- Elimination of “Human Error” due to mislabeling of component reels & quantity.
- Traceability with “Unique ID & Picture”. Detection of damaged reels @ receiving.
- Internal pn’s / qualified parts, are verified before been entered into inventory.
- Packing list / delivery note / PO verification / supplier documents can be automatically imported and compared to incoming reels to ensures accuracy & completion of individual PO’s, documents etc.
- Labor Savings: “Auto Detect” sw allows a process that presently takes minutes ++, can complete all the above in only seconds.
- Pick to Light
- Pick to Light
- The intelligent dynamic warehouse able to satisfy the storage needs of the most varied types of components, thanks to its configurable structure.
- In the ISM 500 it is possible to insert 7/13/15″ reels, JEDEC trays, SMT and PTH tubes, screen printing frames and foils, printed circuits, PTH components, and much more.
Achieve higher quality and labor savings by automating the Manual insertion Process!
JM-100
Best in class speed. Significant speed increase over previous generation. Component insertion time downto 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle. The new "Takumi head" has 8 nozzles and is equiped with a height adjusting laser to optimize speed. Thishead can handle a wide range of components while maintianing the maximum speed. New active clinch unit supports bend in, bendout, and N bend to prevent components fromlifting during reflow A revolutionary new 3D image sensor measures theentire component bottom with greater accuracy. Evenodd shaped parts and multi-pin insert parts withoutspecular surface leads can be inserted.JM-50
Placement or Insertion, of Surface Mount & Through-Hole Components. Ideal for high-mix low-volume production. Flexible feeders, increase component range providing for superior productivity and faster changeover. New Mini Chuck Nozzles support a wide range of components, reducing cycle time, decreasing tooling costs, and simplifying programming. Largest installed base thanks to high quality and unmatched reliability.JM-20
The JM20 automates the manual insertion process and is the advanced model for larger/heavier components and larger boards. Components are rotated 360° in the laser. The entire outline of the lead tip is measured accurately by a high resolution CCD sensor. => The exact tip position and angle are obtained. ・The lead tip is the best position to be measured for accurate insertion.
Inline, & Batch Selective Soldering
Cube 460
- Servo driven solder and flux axis systems for the highest accuracy and repeatability
- 0° and 7° soldering
- 100 to 110 lb PB free ready solder pot (depending on alloy)
- Built-in buffering loading station for continuous operation
- Includes 2 universal PCB support carriers
- Bottom side quartz IR fast reacting pre-heater
- Programmable heated N2
- Drop Jet Micro-Dot fluxer with 130 micron head
- 5 liter pressurized, calibrated fluxing pot including level control
- Live view process viewing camera
- Standard solder nozzles
- Various special solder nozzles available
- Offline/Online programming s/w
- High end PC with built-in 2nd hard-drive and RAID s/w
iCube
- Servo driven solder and flux axis systems for the highest accuracy and repeatability
- 0° soldering (on conveyor soldering i.e. no board movement)
- 50-60 lb PB free ready solder pot (depending on alloy)
- Segmented inline SMEMA conveyor
- Bottom side quartz IR fast reacting pre-heater
- Programmable heated N2
- Drop Jet Micro-Dot fluxer with 130 micron head
- 5 liter pressurized, calibrated fluxing pot including level control
- Live view process viewing camera
- Standard solder nozzles and various special solder nozzles available
- Offline/Online programming s/w
- High end PC with built-in 2nd hard-drive and RAID s/w